Before: Uneven Concrete Floor and Pre-Supermarket Preparation

Areas with manholes and uneven flooring highlighted before the installation of a self levelling epoxy resin system.

The space originally had uneven, unfinished concrete flooring. Recessed manholes and low spots were clearly visible. These required correction to establish a stable, safe, and functional foundation for the new supermarket floor.

Our team carefully surveyed the site and marked all recessed areas. Channels were cut to accommodate electrical works using a Kango drill, while manholes were levelled to sit flush with the finished surface. Addressing these features before surface preparation ensures the resin system will be perfectly integrated and fully functional for high-traffic use.

Step-by-Step Self Levelling Epoxy Resin Installation

1. Channel & Manhole Preparation

Channels for electrical installations were carefully cut and measured. This step prevents future unevenness and ensures a smooth integration of services into the resin floor.

2. Surface Preparation

All weak or contaminated material was removed, recessed manholes were adjusted to sit flush with the surrounding floor, and the concrete was diamond ground to create a smooth, sound substrate. Any remaining irregularities were filled and levelled to ensure the floor was perfectly flat for the resin application.

3. Damp-Proof Primer Application

A high-performance damp-proof membrane (DPM) primer was applied to control moisture and improve adhesion. The primer was allowed to fully cure before any resin application.

4. Self Levelling Epoxy Resin with Decorative Flake and UV-Stable Top Coat

A two-millimetre layer of high-build self levelling epoxy resin was poured and expertly applied using spike rollers over the primed surface, including all channels and manholes. Coloured decorative flakes were hand-scattered into the final resin coat to enhance slip resistance and provide a visually striking finish. Once the flakes were integrated, a UV-stable top coat and final gloss seal were applied, locking in the flakes, improving chemical resistance, and creating a hygienic, easy-to-clean satin surface suitable for heavy foot traffic.

After: Seamless, Durable, and Hygienic Supermarket Flooring

The completed self levelling epoxy resin floor is smooth, resilient, and visually impressive. Thanks to careful preparation of channels, manholes, and surface levelling, the floor is completely seamless and safe, ready for a high-traffic supermarket environment.

The decorative flake finish not only improves aesthetics but also enhances slip resistance and long-term durability, making it ideal for pre-opening commercial operations.

Maintaining a Self Levelling Epoxy Resin Floor

During the fit-out and pre-opening phase, light cleaning will protect the surface before full footfall. Once the supermarket opens, recommended maintenance includes:

• Daily sweeping to remove dust and debris
• Regular mopping with warm water and a pH-neutral detergent
• Annual inspections for minor wear and early repair

For further guidance, see the HSE guidance on floor safety.

Why Choose Industrial Flooring Contractors Ltd?

With over 40 years of experience, Industrial Flooring Contractors Ltd deliver resin flooring systems nationwide. Our installations combine durability, hygiene, and visual appeal for retail, healthcare, warehousing, and food production sectors.

We also provide:

• Epoxy Coatings and Screeds
• Polyurethane Screeds
• Cementitious Pump Screeds
• Diamond Grinding and Surface Preparation Services

Contact Us

Planning a supermarket fit-out or commercial flooring upgrade? Contact Industrial Flooring Contractors Ltd today for a free site survey and detailed quotation.

Or, find out more by visiting our FAQ Page!